Process Laboratory

Process Laboratory

Our Process Laboratory simulates real-world waste treatment and wastewater treatment processes. By testing field samples, we help clients select and optimize the most suitable technologies for equipment selection, engineering design, and plant implementation.

Process Laboratory – Flexible R&D and Optimization Solutions

We provide customized testing and research solutions for waste management, energy systems, and wastewater treatment projects.

Because every project has unique requirements, we design our programs and solutions around the client’s specific needs. This approach allows us to optimize processes and support data-driven decision-making based on experimental results.

What We Do

Our Process Laboratory supports a wide range of research and testing activities, including:

  • Evaluating the performance of waste disposal technologies, including mechanical, biological, and similar processes,
  • Analyzing energy consumption and optimizing energy flows in waste management and wastewater treatment processes,
  • Wastewater reduction and recovery through treatment simulations, wastewater analysis, and sludge management assessments,
  • Assessing waste recovery potential, including biogas production and biomass utilization,
  • Simulating and modeling wastewater treatment processes to evaluate new technologies and improve existing systems,
  • Other ecotechnology-related simulations.

Our Advantage

Our Process Laboratory provides an ideal environment for research and development in circular economy solutions, energy efficiency, and sustainable waste management. Flexibility, innovation, and a science-based approach are central to the way we work.

At Croteh, we provide complete support – from field sampling to technology selection for the construction, reconstruction, and optimization of waste and wastewater treatment facilities.

SEND AND INQUIRY

Every R&D project includes:

  • Custom-designed experiments tailored to the client’s needs and the characteristics of the waste stream or substrate,
  • Custom-designed experiments tailored to the client’s needs and the characteristics of the waste stream or substrate,
  • Support for innovation and technology development, including optimization, scale-up, and knowledge transfer in industrial applications.

Laboratory Testing

SENT AN INQUIRY

Waste Analysis

Waste Material Characterization

Assessing the biogas/biomethane potential and degradation rate of organic matter facilitates a more accurate and comprehensive waste characterization
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Wastewater Analysis

Comprehensive Wastewater Analysis

Professional wastewater analysis is a key diagnostic tool for businesses seeking to optimize processes and ensure legal compliance.
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Recovered Fuel Analysis

Waste Material Characterization

Assessing the biogas/biomethane potential and degradation rate of organic matter facilitates a more accurate and comprehensive waste characterization
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Sludge Analysis

Assessing Aerobic Bacterial Activity – Real Dynamic Respiration Index (RDRI)

RDRI testing allows us to measure the current biological activity of a material and evaluate its aerobic biodegradation potential. These results are essential for assessing the stability of waste materials and by-products.
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1. REAL SAMPLE COLLECTION

We collect representative field samples directly at client facilities and analyze them in our accredited laboratory in accordance with recognized standards. Our laboratory testing includes physical, chemical, and biological parameters required to define design input values, including load variability and seasonal or operational fluctuations. These data form the foundation for reliable scaling solutions and technology development.

2. DEVELOPMENT OF TECHNICAL SOLUTIONS

Based on the assessment of existing conditions and laboratory results, we develop technical solutions tailored to each client’s requirements. When designing solutions, we consider plant capacity, influent characteristics, discharge requirements (public sewer systems or natural receiving waters), and circular economy principles. To support detailed process development, our laboratory is equipped with reactors, measuring instruments, and pilot-scale systems that allow us to simulate real operating conditions. Through pilot testing, we evaluate process efficiency, optimize operating parameters, and validate treatment concepts before full-scale implementation. This approach significantly reduces investment and operational risk while ensuring long-term sustainability of the selected solution. We also place strong emphasis on optimizing energy, chemical, and resource consumption while minimizing the plant’s environmental footprint throughout its lifecycle.

3. ENGINEERING DESIGN AND PERMITTING

Our multidisciplinary engineering team prepares complete project documentation, from conceptual designs and feasibility studies to detailed engineering documentation and permit applications. All documentation is developed in accordance with current legislation, technical regulations, and applicable standards while maintaining close coordination with clients and regulatory authorities.

4. PLANT ENGINEERING AND INSTALLATION – Complete turnkey plant implementation proposal, including detailed design documentation and commissioning services

We deliver turnkey treatment plants tailored to each client’s needs. Our services include detailed engineering design, equipment procurement and delivery, site organization, installation of process and electrical equipment, and integration of automation and control systems. The final stage includes functional testing and preparation for plant commissioning.

5. CONSTRUCTION SUPERVISION

We provide professional technical supervision during construction to ensure full compliance with project documentation, technical standards, and contractual requirements. We monitor construction quality, installed equipment, and adherence to project timelines.

6. PLANT COMMISSIONING AND STAFF TRAINING

After construction and functional testing are complete, we perform staged commissioning with continuous monitoring of process parameters and adjustment of operating conditions. We also prepare operational manuals and provide professional staff training to ensure safe, efficient, and long-term stable plant operation.

7. POST-CONSTRUCTION TESTING

After project completion, we perform functional and other tests to verify that the treatment plant achieves the required operational parameters and effluent quality.

8. PLANT SERVICE AND MAINTENANCE

We provide preventive and corrective maintenance, scheduled service inspections, and 24/7/365 technical support. Our systematic maintenance approach extends equipment lifespan, minimizes downtime risk, and ensures high operational efficiency.

9. PLANT MONITORING AND OPERATIONAL CONTROL

We implement SCADA and PLC automation and control systems that enable continuous plant monitoring, analysis of key process parameters, and rapid response to operational deviations or fluctuations in wastewater flow and loading. We place particular emphasis on reducing energy, chemical, and labor consumption.

10. PLANT OPTIMIZATION AND RECONSTRUCTION

We perform technical assessments of existing systems to identify capacity limitations, energy losses, and operational inefficiencies. Based on our findings, we recommend retrofits, upgrades, and modernization of technological process lines to improve efficiency, ensure compliance with new regulatory requirements, and extend plant service life.